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Why European manufacturers need to invest in automation

The manufacturing industry in Europe stands at a crossroads. Rising energy prices, a structural shortage of technical personnel and growing international competition are putting traditional production models under pressure. At the same time, technological advances in automation and robotics open up new perspectives for efficiency, flexibility and scalability.

The Numbers Don’t Lie

According to the International Federation of Robotics, the number of installed industrial robots in Europe grew by 24% in 2022—a record increase and a clear signal that automation is accelerating. In Germany, the EU’s frontrunner, there are on average 397 robots per 10,000 employees, compared with the global average of 141. Belgium and the Netherlands are slightly behind, but are catching up fast.

A McKinsey report predicts that by 2030, manufacturing companies in Western Europe could reduce their operational costs by up to 25% through automation. At the same time, productivity could rise by 15–20%, especially in sectors such as food, metalworking and logistics.



The Shop Floor Demands Automation

Many production environments still rely heavily on manual processes. That makes them vulnerable to fluctuations in labor supply, quality variations and rising costs. Companies hit limits in both scalability and speed.

By automating repetitive or risky tasks—think packaging, assembly or visual quality inspection—output can increase while error margins shrink. Machines take over wherever possible, freeing up operators to focus on control and value creation.

Technology Is Mature and Accessible

Automation is no longer exclusively about expensive, complex installations. Modern technologies make automation more accessible than ever before:

  • Digital simulations allow machines to be tested and optimised virtually—before the first physical component is built.

  • Custom PLC and robot software is tailor-made to the flow and logic of your production process.

  • Modular systems and interfaces ensure smooth integration into existing installations—without disruptive overhauls.

  • Built-in monitoring and fault detection provide performance insights and form the basis for preventive maintenance.

For SMEs, this means lower entry costs, faster implementation and quicker ROI.

Customisation as a Lever

Standard machines don’t always solve the right problems. The power of custom machine construction lies in tailoring solutions to specific processes, products and environments. That means no compromises—just reliable, efficient and scalable results.

At CTESO, we design every system from the customer’s reality. That makes our solutions robust, easy to maintain and future-proof.

Data as a Control Instrument

A machine doesn’t stop at its physical design. Equip machines with sensors and connectivity and you generate a stream of real-time data. That data becomes the foundation for:

  • Live performance monitoring

  • Proactive maintenance based on anomaly detection

  • Analysis of cycle times, downtimes and output

  • Continuous optimisation of the production process

Initiatives like the European Manufacturing Data Space project further stimulate secure data sharing across supply chains—boosting collaboration and transparency.

One Point of Contact, One Integrated Approach

Successful automation requires not only technology but also collaboration. At CTESO we combine:

  • Process analysis

  • Engineering (mechanical and software)

  • Production and assembly

  • On-site installation and follow-up

Everything is done in-house, with short communication lines between our engineers, technicians and project managers. That way we guarantee speed, clarity and technical consistency—from concept to commissioning.

In Conclusion

Europe’s industry can no longer afford to wait. Those who invest in automation today will reap the rewards tomorrow—in delivery reliability, efficiency and competitive strength. Machine construction and robotics aren’t a trend; they are the technical backbone of a future-proof manufacturing sector.

Curious what automation could mean for your production process?
We’re happy to think along with you—from initial analysis to shop-floor delivery.

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